Right arrow Pharmaceutical & Clean Room Flooring

Flooring Solutions for
Pharmaceutical & Clean Room Facilities

Warehouse Flooring Solutions delivers industrial concrete slabs, polished concrete flooring and hygienic resurfacing systems for pharmaceutical plants, laboratories and clean rooms across the UK. Floors are designed to support controlled environments, contamination control and regular cleaning.

20 +

Years
Experience in Controlled Environment Flooring

Pharmaceutical and clean room facilities need flooring that helps control particulates, supports stringent cleaning routines and accommodates sensitive equipment. We install and upgrade floors that work with your environmental controls, validation processes and regulatory expectations.

Our Expertise

Right arrow Flooring Needs in Pharmaceutical & Clean Room Environments

Pharmaceutical plants and clean rooms combine laboratories, production suites, dispensing rooms, weighing areas and technical corridors. Each space places different requirements on the floor, from resistance to cleaning agents to control of dust and joint movement. Surfaces must be simple to wipe down, compatible with cleaning procedures and free from defects that could trap residue or generate loose particles.

Many facilities use specialist resurfacing systems over industrial slabs to achieve seamless finishes in clean rooms, with polished concrete often used in supporting warehouse or logistics areas. In sites with temperature control or product storage, solutions may overlap with those used in cold storage warehouses.

  • Requirement for smooth, easy clean surfaces that support strict hygiene procedures.
  • Control of dust and loose particles around sensitive equipment and open product.
  • Resistance to disinfectants, solvents and other cleaning or process agents.
  • Need to support trolleys, mobile equipment and occasional pallet movements.
  • Consistent levels for airlocks, gowning rooms and clean room thresholds.

Right arrow Flooring Problems in Pharmaceutical & Clean Room Facilities

When floors in pharmaceutical and clean room areas deteriorate, they can quickly fall short of audit expectations. Local defects may lead to additional cleaning time, repeated minor repairs or questions during inspections.

Hairline cracking that collects residue or cleaning fluids

Surface erosion from repeated use of disinfectants and cleaning agents

Joint movement creating gaps that are difficult to clean effectively

Uneven thresholds between corridors, airlocks and clean rooms

Worn surfaces in equipment corridors and transfer routes

Previous patch repairs that no longer meet cleanliness expectations

Our Process

How We Upgrade Floors in Pharmaceutical & Clean Room Facilities

STEP 1

Survey and
Requirements Review

We walk the facility with your team, noting clean room classifications, cleaning procedures, chemical use and equipment layouts. Particular focus is given to areas where surfaces are hard to keep clean or where audits have highlighted concerns.

STEP 2

Flooring Design
and Specification

We propose a flooring solution that may combine new slab construction in plant areas, seamless resurfacing in clean zones and polished concrete in logistics spaces. Joint details, falls and compatibility with your cleaning programme are all considered as part of the design.

STEP 3

Installation and
Phased Delivery

Works are planned around production campaigns, shutdowns and validation timeframes. We phase works in manageable sections, controlling dust and access, and hand back each area ready for cleaning and requalification.

BS 8204 Surface Regularity Standard

BS 8204

Floors are installed in line with BS 8204, supporting smooth movement of trolleys and equipment, and providing the flatness expected in controlled environments.

BS EN 206 Concrete Standard

BS EN 206

Concrete works follow BS EN 206 guidance for mix and curing, helping the slab remain stable under plant, services and any temperature variation across the building.

CSCS Certification

CSCS Certified

Our operatives hold CSCS cards and are used to working in controlled environments with defined access routes, clean down procedures and strict safety standards.

SMAS Worksafe Contractor Accreditation

SMAS Worksafe

SMAS Worksafe accreditation confirms compliance with SSIP schemes, supporting structured safety management on pharmaceutical and clean room projects.

Get a Quote for Pharmaceutical & Clean Room Flooring

We provide flooring solutions for pharmaceutical plants, laboratories and clean room facilities across the UK, supporting hygiene, validation and reliable day to day operation.

Contact us to discuss your requirements or request a quotation:

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Right arrow FAQ

Pharmaceutical & Clean Room Flooring
Common Questions

Can flooring works be completed without disrupting validated clean rooms?
In many cases, yes. We plan works in phases and coordinate with your quality and production teams to agree which rooms can be taken offline and when. Localised projects can be carried out while neighbouring areas remain in use, with clear separation between work zones and clean areas. After installation, the floor is handed back ready for your cleaning, environmental monitoring and revalidation steps before production resumes.
What flooring systems are suitable for clean room environments?
Clean rooms generally require smooth, seamless finishes that are easy to clean and resistant to cleaning agents. This is often achieved using resurfacing systems installed over a prepared concrete slab. In supporting areas such as logistics corridors or external warehouses, polished concrete flooring can be used to provide a low dust, bright surface that links well with controlled zones while still being straightforward to maintain.
How do you handle dust and contamination during flooring works?
We work with your site team to restrict dust and debris using temporary partitions, extraction where appropriate and strict housekeeping on site. Access routes, waste removal and material deliveries are planned to avoid contact with clean areas. Floors are prepared and installed using methods chosen to minimise dust, and we carry out thorough clean downs of the work zone before handing it back to your cleaning teams for final preparation ahead of use.
Can you improve older floors that are difficult to keep clean?
Yes. Many older pharmaceutical facilities have patch repairs, exposed joints or rough surfaces that trap residue. We can remove loose material, rebuild damaged sections and apply new resurfacing systems designed for hygiene control. This not only improves day to day cleaning but also helps present a tidier facility during audits, line walks and customer visits.
Do you work on connecting warehouses and logistics areas as well?
We frequently upgrade flooring in linked warehouses, logistics corridors and dispatch areas that support pharmaceutical production. These spaces often benefit from well designed slabs and polished finishes, similar to those used in logistics hubs. Improving these areas supports smoother product flow and helps maintain cleanliness between production and outbound operations.