Right arrow Warehouse Floor Resurfacing Hereford

Hereford Warehouse
Floor Resurfacing & Overlays

We deliver warehouse floor resurfacing and industrial overlay systems across Hereford and the wider Herefordshire area. Existing concrete slabs are refurbished using bonded self levelling compounds, polymer modified cementitious overlays and resin finishes, selected to suit logistics, storage and manufacturing facilities and to support long term floor performance under industrial traffic.

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20 +

Years
Experience in Concrete Flooring

Our Hereford resurfacing teams work around Rotherwas Industrial Estate, Burcott Business Park, Holmer Road and Morton Business Park, as well as other estates serving the A49 and A465 corridors. Projects range from long serving sheds with historic repairs to newer distribution and production units, with each scheme focused on condition assessment, surface preparation and overlay selection so that the finished floor remains stable, level and suitable for modern materials handling equipment.

Our Expertise

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How We Resurface Warehouse
Floors in Hereford

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STEP 1

Floor Survey,
Repair and Preparation

We begin with a structured survey of the existing concrete slab, identifying cracking, joint breakdown, impact damage, surface wear and historic patch repairs. This is particularly relevant in repurposed buildings around Rotherwas and older industrial units close to the River Wye. Defective concrete is broken out and reinstated, joints are rebuilt where required and contaminants, coatings and weak laitance are removed. The slab is then mechanically prepared using grinding, shot blasting and diamond tooling to create a consistent profile that will accept a bonded warehouse floor overlay.

Right facing arrows STEP 2

Overlay Installation
and Level Control

Once preparation is complete, we install the specified industrial floor overlay. Systems may include polymer modified cementitious toppings, cement based self levelling compounds or resin finishes, selected to suit loads, wheel types, internal climate and cleaning regime. Overlay thickness is controlled to remove local undulations, refine falls where drainage is required and improve regularity in racking aisles, picking zones and loading areas. The objective is a smooth, durable surface that supports efficient forklift and pallet truck movement within Hereford warehouses and production spaces.

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Curing, Joint
Detailing and Handover

After installation, the overlay is cured in line with manufacturer guidance and the agreed programme. On suitable projects, rapid curing systems can allow controlled foot traffic and light MHE in 24 to 48 hours, with heavier forklift loading and full racking occupation introduced later once strength has developed. Movement and construction joints are cut or reinstated to manage slab behaviour and reduce future edge damage. Before handover we review surface finish and, where required, flatness and regularity and provide maintenance and operating guidance tailored to the Hereford facility and its expected duty.

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Warehouse Floors Resurfaced for
Stability and Throughput

Warehouse floor resurfacing in Hereford industrial unit
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Substrate Conditioning
and Bond Performance

A resurfacing system performs properly only if it is securely bonded to the existing slab. In Hereford units we pay close attention to cleaning, mechanical keying and moisture considerations, particularly on floors close to the river or with a history of coatings. By removing weak material, profiling the surface and using appropriate primers and bonding agents, we help reduce the risk of debonding, blistering and overlay movement under repeated forklift and pallet truck traffic.

Industrial floor overlay being installed in Hereford warehouse
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Programme Planning
and Access Management

Many Hereford facilities support regional distribution, food production or engineering activities with limited opportunity for long shutdowns. We plan resurfacing works around shift patterns, delivery windows and seasonal peaks, using phased work zones, temporary routes and, where necessary, night or weekend working. Fast track warehouse floor overlay systems can then be used to hand back areas in stages while maintaining the preparation and curing periods needed for durable performance.

Resurfaced concrete warehouse floor in Hereford and Herefordshire
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Life Extension
and Cost Efficiency

Replacing a warehouse slab is disruptive and capital intensive, particularly where racking, services and plant are already installed. Resurfacing allows the main concrete structure to remain where it is sound, while renewing the wearing surface with an overlay designed for abrasion resistance, impact and smooth running. For operators in Hereford this approach can extend the working life of the floor, reduce reactive patch repairs and support more predictable maintenance planning.

Right arrow Hereford and Surrounding Areas

We deliver warehouse floor resurfacing and industrial overlay projects throughout Hereford and the wider county, supporting logistics, storage and production facilities connected to the A49, A465 and key local routes.

Hereford

Rotherwas Industrial Estate

Burcott Business Park

Holmer Road

Morton Business Park

Moreton-on-Lugg

Ledbury

Leominster

Request a Quote for Warehouse Floor Resurfacing in Hereford

We provide warehouse resurfacing, slab repairs and industrial floor overlay systems across Hereford, including Rotherwas Industrial Estate, Burcott Business Park and Morton Business Park. Our work covers surveys, defect repair, mechanical preparation and installation of self levelling, cementitious and resin based systems aligned with your loading, traffic and operational profile.

Contact us to discuss a specific warehouse, logistics unit or production facility in the Hereford area or to arrange a site visit and detailed quotation.

Or fill in the form below and our Hereford resurfacing team will respond promptly.

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Warehouse Floor Resurfacing Hereford
Common Questions

What types of Hereford warehouse and industrial floors do you resurface?
We work on a broad mix of facilities including distribution and engineering units at Rotherwas Industrial Estate, warehousing and trade units around Holmer Road and Burcott Business Park and production or storage space on other local estates. Floors are generally suitable for resurfacing where the existing slab and sub base remain structurally sound and able to accept a bonded industrial overlay.
How do you choose the right resurfacing system for a Hereford project?
We assess slab condition, load types, materials handling equipment, internal climate, moisture risk and cleaning regime. Based on this we recommend cement based self levelling systems, polymer modified overlays or resin finishes, selecting a specification that reflects how the Hereford facility actually operates rather than a generic one size solution.
Can resurfacing be carried out while our Hereford warehouse stays operational?
Yes. Many projects in the Hereford area are delivered in live environments. Works can be phased by zone with clear work areas and temporary pedestrian and vehicle routes, and possession windows are planned around deliveries, trunking and production activity. Night or weekend working can be included where this helps to maintain service levels while the warehouse floor resurfacing is carried out in stages.
Do you address moisture and previous coatings on older Hereford slabs?
Older floors and those close to the river or with a history of coatings are assessed carefully. During the survey stage we review existing finishes, any signs of moisture, previous repairs and localised damage. Where necessary we allow for moisture testing, removal of incompatible coatings, use of appropriate primers or barrier layers and local slab repairs so that the new overlay has a stable, well prepared substrate and reliable bond over time.
When can forklifts and pallet trucks use a resurfaced floor in Hereford?
Return to service times depend on the overlay system, thickness and site conditions. Some rapid curing cementitious and resin systems allow controlled light traffic within 24 to 48 hours, with heavier forklift and racking loads introduced later once strength and hardness targets have been reached. We provide project specific timings so that stock movements and access can be planned around the programme for the Hereford site.
Is resurfacing suitable for high bay and narrow aisle layouts in Hereford warehouses?
Yes. Overlays can be installed and levelled to support high bay racking and narrow or very narrow aisle configurations. We pay close attention to flatness, regularity and joint detailing in racking aisles so that guidance systems and lift trucks operate smoothly and safely, even where the original slab was not designed for current racking heights or traffic patterns.
What information helps you prepare a resurfacing quotation for a Hereford facility?
Useful information includes approximate floor area, age and condition of the slab, known defects, load and MHE types, any planned layout changes and available access windows. Photographs, survey reports and layout drawings also assist in developing a practical industrial floor overlay specification and phasing plan tailored to the Hereford site.