Right arrow Warehouse Floor Resurfacing Portishead

Portishead Warehouse
Floor Resurfacing & Overlays

We provide warehouse floor resurfacing and industrial overlay systems across Portishead and North Somerset. Existing concrete slabs in logistics, storage and marine-linked facilities are refurbished using bonded self levelling compounds, polymer modified cementitious overlays and resin finishes, selected to improve levelness, durability and day to day operating performance.

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20 +

Years
Experience in Concrete Flooring

Our Portishead resurfacing teams work around Portishead Business Park on Old Mill Road, Harbour Road industrial areas, Kestrel Court, Gordano Gate Business Park and nearby sites linked to the M5 and Royal Portbury Dock. Projects range from compact last mile units to larger distribution and engineering sheds where floor condition, joint performance and surface regularity have a direct impact on materials handling equipment and throughput.

Our Expertise

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How We Resurface Warehouse
Floors in Portishead

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STEP 1

Survey, Repair
and Surface Preparation

We start by reviewing the existing concrete slab, identifying cracking, joint breakdown, impact damage around racking and any delamination or surface wear. Coastal and long serving units around Harbour Road and Old Mill Road often contain multiple historic repairs and coatings, so we remove weak material and incompatible finishes before reinstating defects. The slab is then mechanically prepared using grinding, shot blasting and diamond tooling to establish a clean, profiled surface suitable for a bonded warehouse floor overlay.

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Overlay Installation
and Level Management

Once preparation is complete we install the specified overlay system. Options include polymer modified cementitious toppings, cement based self levelling compounds and resin finishes for areas where smooth running or chemical resistance is required. Overlay thickness and flow are controlled to reduce local undulations, improve regularity through racking aisles and marshalling areas and provide predictable running conditions for forklifts and pallet trucks in Portishead warehouses and industrial units.

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Curing, Joint
Detailing and Handover

After installation the overlay is cured in line with manufacturer requirements and the agreed programme. On suitable schemes, fast track systems can permit controlled light use in roughly 24 to 48 hours, with heavier loads and racking introduced once strength and hardness targets have been achieved. Movement and construction joints are cut or reinstated to work with the slab and traffic pattern. We then hand the floor back with guidance on maintenance, cleaning and operating practices appropriate to the Portishead facility.

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Warehouse Floors Resurfaced for
Coastal Logistics and Storage

Warehouse floor resurfacing in Portishead distribution unit
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Substrate Quality
and Bond Integrity

Long term overlay performance depends on how well it bonds to the existing slab. In Portishead units, particularly those close to the marina or with older coatings, we pay close attention to moisture, contamination and surface profile. By combining mechanical preparation with appropriate primers and bonding agents we help create a composite floor build up that remains stable under daily forklift and pallet truck movements.

Concrete overlay project in Portishead warehouse
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Programme Planning
for Busy A369 & M5 Routes

Many Portishead facilities support regional distribution via junction 19 of the M5 and links towards Avonmouth and Bristol. We plan resurfacing around delivery windows, trunking schedules and seasonal peaks, using phased areas, temporary traffic arrangements and, where appropriate, night or weekend working. This approach helps maintain output while still allowing adequate time for the preparation and curing that an industrial floor overlay requires.

Resurfaced warehouse floor in Portishead and North Somerset
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Floor Life
and Cost Control

Breaking out and replacing a slab is disruptive and capital intensive, especially in occupied units with fitted racking and services. Resurfacing keeps the structural concrete in place where it is sound while renewing the wearing surface with an overlay suited to the site. For Portishead operators this can extend floor life, reduce reactive repairs and provide a more predictable maintenance profile over time.

Right arrow Portishead and Surrounding Areas

We carry out warehouse floor resurfacing and industrial overlay works across Portishead and nearby centres, supporting logistics, engineering and storage facilities from the marina and Harbour Road estates through to sites linked with the M5 and Royal Portbury Dock.

Portishead

Portishead Business Park, Old Mill Road

Harbour Road Industrial Estate

Kestrel Court

Gordano Gate Business Park

Sheepway and Portbury

Clevedon

Avonmouth

Request a Quote for Warehouse Floor Resurfacing in Portishead

We deliver warehouse resurfacing, concrete repair and industrial overlay systems throughout Portishead, including Portishead Business Park, Harbour Road, Kestrel Court and Gordano Gate Business Park. Our work covers surveys, preparation, defect repair and installation of bonded overlay systems designed around the loads, traffic and operating profile of your facility.

Contact us to discuss your Portishead warehouse, logistics unit or storage building, or to arrange a site visit and detailed proposal.

Or fill in the form below and our Portishead resurfacing team will respond promptly.

Right arrow FAQ

Warehouse Floor Resurfacing Portishead
Common Questions

Do you work on smaller warehouse and trade units in Portishead?
Yes. We resurface floors in a wide range of building types, from smaller trade units on Harbour Road and Kestrel Court through to larger sheds at Portishead Business Park and sites serving Royal Portbury Dock. The same principles of preparation, bonding and appropriate overlay selection apply, regardless of size.
Can you carry out resurfacing while our Portishead unit stays operational?
In most cases, yes. Works are typically phased by zone so that part of the warehouse remains in use. We agree work areas, access routes and possession windows around deliveries and shift patterns, and can use night or weekend working where this helps maintain service levels for customers along the M5 and A369 routes.
How do you address moisture and older coatings in coastal buildings?
Coastal locations and long serving units often have elevated moisture levels or legacy coatings. We assess the slab condition, remove incompatible finishes, carry out localised repairs and use appropriate primers or moisture management layers where required. This helps the new overlay bond correctly and perform consistently over time in Portishead conditions.
What resurfacing systems do you typically use in Portishead warehouses?
System choice depends on loading, traffic type, internal climate and cleaning regime. We install cement based self levelling systems, polymer modified overlays and resin finishes, selecting a specification that fits how the Portishead facility actually operates rather than using a single standard product everywhere.
Will there be much disruption during the resurfacing works?
Some disruption is inevitable while areas are prepared and overlaid, but careful phasing and traffic management can limit the impact. We set out clear work zones, protection measures and return to service times so local teams can plan stock movements, vehicle routes and staffing around the programme for the Portishead site.
Can joint repairs and local patching be included with the overlay?
Yes. Joint reinstatement, arris repairs and local patch repairs are usually completed before the overlay is applied. This helps to reduce reflective cracking and joint breakdown, improves forklift ride quality and supports the performance of the new industrial floor overlay over its service life.
What information helps you quote for a Portishead warehouse floor?
Useful information includes approximate floor area, age and condition of the slab, typical loads and materials handling equipment, access constraints, working hours and any planned changes to racking or layout. Photographs or existing survey notes also help us develop a practical resurfacing specification and phasing plan for the Portishead facility.